Yamaha Motor Co., Ltd. released its new high-efficiency modular surface mounter, the Z:LEX YSM20. This new surface mounter*1 has the versatility to cater to different production processes required for a wide variety of products, whilst achieving the world’s fastest mounting speed in its class (under optimum conditions)*2 at 90,000 CPH.*3 The Z:LEX YSM20 combines features found in four of our current models – the 2-beam, 2-head compact super-high-speed modular mounter YS24 and compact high-speed flexible modular mounter YS24X; the single-head, single-beam high-speed general-purpose modular mounter YS100; and the multi-functional wide-range modular mounter YS88. With the concept “1 head solution” – which enables compatibility with a wide range of components, from small chips and large components, with one type of head – the new model achieves excellent production efficiency by providing not only high productivity, but also compatibility with a multitude of components. The new model also allows production changeovers to be carried out with ease. In addition to the universal platform (with 2-beam or single-beam options available for the X-axis configuration), the Z:LEX YSM20 allows customers to select a variety of specifications – such as the head, tape feeder,*4 conveyor system, and tray supply unit – to enable mounting line configurations optimized for the customers’ production processes.
The new model was named “Z:LEX”, as the letter “Z” evokes a sense of ultimateness, and “Limitless EXpansion” captures the new model’s limitless compatibility.
To mark the release of our new mounter, the Z:LEX YSM20 will be exhibited at the 16th JISSO PROTEC Show to be held in the Tokyo Big Sight (Koto Ward, Tokyo) on June 4-6.
*1: Surface mounter (surface mount technology (SMT) machine): Manufacturing machine for mounting various electric/electronic components on the printed circuit boards (PCBs) used in electrical appliances and electronic devices.
*2: Components mounting speed (CPH) for a surface mounter with the 2-beam, 2-head layout. Based on YMC survey as at May 2014.
*3 CPH (Chips Per Hour): Total number of chips that can be mounted per hour (unit time). Indicates processing capability under various conditions.
*4: Tape feeder: Device that supplies chips (electronic components) to the surface mounter that are packaged on a tape.
|Applicable PCB||±0.035mm (±0.025mm) Cpk≧1.0 (3σ) (under optimum conditions as defined by Yamaha Motor when standard evaluation materials are used)|
|Number of component Types||Fixed plate: Max. 140 types (conversion for 8mm tape feeder)
Feeder carriage exchange: Max. 128 types (conversion for 8mm tape feeder)
Trays for 30 types (Fixed type: max., when fitted with sATS30) and 10 types (Carriage type: max., when fitted with cATS10)
|Power supply||3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz|
|Air supply source||0.45MPa or more, in clean, dry state|
|External dimension (excluding projections)||L 1,374 x W 1,857 x H1,445mm (Main unit only)||L 1,374 x W 2,110 x H1,445mm (Main unit only)|
|Weight||Approx. 2,050kg (Main unit only)||Approx. 2,500kg (Main unit only)|
|Equipment Name||Z:LEX (YSM20)|
Dual Stage (for X-axis 2-beam option only)
Single PCB: L810xW480mm to L50xW50mm
Double PCB: L380xW480mm to L50xW50mm
Single Lane: L810xW480mm to L50xW50mm
Dual Lane: L810xW230mm to L50xW50mm
|High-Speed Multi (HM) head: 03015 to 45x45mm, L100mm, height 15mm or less Flexible Multi (FM) head: 03015 to 55x55mm, L100mm, height 28mm or less|
X-axis 2-beam: 90,000CPH
(under optimum conditions as defined by Yamaha Motor), when HM heads are used
|Mounting Accuracy||±0.035mm (±0.025mm) Cpk≥1.0 (3σ)(Under optimum conditions as defined by Yamaha Motor when standard evaluation materials are used)|
|Number of Component Types||Number of Component Types Fixed plate: Max. 140 types (8mm tape feeder conversion) Feeder exchange carriage: Max. 128 types (8mm tape feeder conversion) Tray: 30 types (fixed type), 10 types (carriage type); up to 2 units can be installed|
|Power Supply||3-phase AC 200/208/220/240/380/400/416V ±10% 50/60Hz|
|Air Supply||Clean dry air of 0.45MPa or more|